To summarize, there were three types of surge discussed...
1) Surge due to trying to accelerate while at too low of an RPM in certain gears with larger turbos.
2) Surge due to the BOV or BPV not being able to vent enough psi during shifts or when the driver lets off the throttle without shifting.
3) Surge due to a turbo spooling too quickly and "crossing the surge line" at certain RPMs.
The surge I'm experiencing once in a while is being caused by the 3rd scenario imo. I see some surge during WOT runs in 5th gear when my turbo gets spooled to between 1.4 - 1.5 bar. It happens more when it is cold outside.
REMEDIES
1) I believe #1 above can be remedied by the driver knowing where the surge points are low in the RPM band if they have a larger turbo. I think this is probably more rare with smaller turbos, but I'm really not sure. If you know where the surge points are, you can avoid them. I know it sounds hard, but it's actually very easy. I know b/c my car behaves like this in low RPM pulls in 6th gear. Very easy to avoid.
2) An easy remedy would be to swap your BOV or BPV to another which vents more air/psi.
3) TheMadScientist indicated this could be remedied by controlling boost onset at certain RPMs so the turbo spools a little slower, thereby avoiding the surge. For me, I cannot do this right now due to the fact I have an ECU flash and AVCR to control my boost. To my knowledge, an AVCR cannot control both gear specific and RPM specific boost parameters at the same time. Somebody please let me know if I'm off on that. TheMadScientist is using a GM Solenoid, the Cobb Street Tuner and a UTEC to control boost so he can control boost at any RPM (he's not using gear specific boost control to my knowledge?).
I wanted to start this thread b/c I hogged the other thread. Experts, please chime in with thoughts or suggestions. I'm pretty open to both and am aware that some of my assumptions might be off so take it easy on me if that is the case.