I seldom have let mine get that low ... that said, how accurate is the "miles left to empty" that I can click on ?I would love to give you a nice solid answer. If I did, it would be 88 miles. On average there are 2.2 gallons remaining when the last bar disappears, and you nominally get 40mpg, so math.
BUT there are several problems with this.
First, the bars are not very accurate or consistent. There could be anywhere from 3 gallons to 1.5 gallons remaining at the moment when the last bar goes. I have even seen my display go from zero bars up to two bars.
Second, it's doubtful you catch the actual moment the last bar disappears. As often as not, I notice there's one bar left, and later that there are no bars left. How long I've been driving with no bars is anybody's guess.
Third, your mpg also varies depending on driving conditions, including terrain, the weather, your driving style, traffic, and even blend of fuel.
That means you're multiplying an unknown amount of fuel by an unknown rate of miles per gallon.
IF you've been paying attention and are pretty sure you haven't gone far at all since the last bar vanished, then the answer is "don't sweat it, the next gas station will be fine." If you want a number attached to that, I'll say "40 miles" but don't quote me on that, and if you pass a gas station and then run out of gas, I"m only going to say "I told you it's too difficult to predict."
If you like replacing fuel pumps, keep driving with your tank that low.
Fuel is actually used to help cool the pump to help prevent premature heat related failure.
Having said that, if you should be driving after the last bar disappears, don't try to stretch it very far. I would only "assume" that I have 1 gallon left and based how far on what I typically average for fuel mileage.
I've always driven my cars to E and never ever had a pump failure. And I'm talking multiple 100k cars. Old school horror stories lol.
Electric fuel pumps are usually mounted inside the fuel tank, though some may be mounted outside the tank. Some vehicles may even have two fuel pumps (a transfer pump inside the tank, and a main fuel pump outside). The in-tank location helps muffle the buzzing noise produced by the electric pump motor, and immersing the pump in fuel helps lubricate and cool the pump motor. Driving with the fuel tank less than 1/4 full can shorten pump life by causing it to run hot. It also increases the risk of momentarily starving the pump for fuel when cornering sharply, braking or accelerating. Running out of gas can sometimes damage an electric fuel pump by starving it for cooling and lubrication.
I've taken multiple cars over 200,000 miles. But not all of those cars had electric fuel pumps and those that did I don't have anymore. If I had been referring to old cars, I might agree with you.
Actually, the stories are from field reps for companies that make the new fuel pumps. I work for an ACD, MTC, Mopar warehouse distributor and we also sell Airtex and Precise fuel pumps.
Older cars may not have been using fuel to cool the pump, but the new ones do.
This info is from the pump manufacturers.
Do as you please.
There is no good reason for running the tank low, so I don't get the reason to tempt fate.